More than 50 million pounds of frozen corn dogs and sausage-on-a-stick branded State Fair and Jimmy Dean have been recalled due to the likelihood of wood contamination. The Hillshire Brands Company, a Tyson Foods subsidiary, issued the recall due to consumer complaints and reported injury from the discovery of wood pieces in the batter. This article states the scope of the recall, the items recalled, what consumers need to do if they have already purchased these products, and the safety issues that prompted this mass recall.
Scope and reason for the recall
Hillshire Brands Company voluntarily recalled its products on September 27, 2025, after it was found that reports of wooden particles possibly reaching the production line. That would result in harm to consumers with the possibility of injury. Due to this, more than 58 million pounds of product have been recalled. The U.S. Department of Agriculture’s Food Safety and Inspection Service (FSIS) is responsible for the recall, citing the urgency since products were shipped extensively throughout the nation.
Products affected
The recall covers over two dozen of the company’s frozen corn dog and sausage on a stick product lines produced between March 17 through Sept. 26, 2025, at the Haltom City, Texas facility. The product lines affected are:
- State Fair Corn Dogs on a Stick
- Jimmy Dean Pancakes & Sausage on a Stick
These products are identified by establishment numbers “EST-582″ or “P-894” on the packaging, along with use-by or sell-by dates within the specified production period. No other Jimmy Dean or State Fair products except these brands are covered under the recall.
Distribution and availability
The recalled products were distributed widely through retail grocery stores, e-commerce sites, school food authorities, foodservice facilities, and Department of Defense commissaries across the U.S. Because of the widespread distribution, customers in all states are asked to search diligently in their freezers for recalled products.
Consumer injuries and risks
To date, the company has had five reports from consumers regarding wood piece injuries in batter. These range from minor mouth irritation to cuts or scrapes. Consumers who notice wood pieces in such foods or experience any type of injury are asked to report it and seek immediate medical attention. Consumers are advised to keep packaging on hand when reporting issues.
How to recognize and act on the recall
Consumers are requested to follow these steps:
1. Check for affected products: Inspect packaging labels for the company name, product name, establishment numbers “EST-582” or “P-894,” and manufacturing dates ranging from March 17 through September 26, 2025.
2. Do not consume recalled products: If a product meets the recall criteria, do not consume it. Either dispose of the product safely or bring the item back to the store where purchased for a refund or exchange.
3. Report any problems: Call Hillshire Brands at 1-888-747-7611 with questions or to report issues. Consumers can also contact the FSIS consumer hotline or web portal to file complaints or report injuries.
Company and regulatory actions
Tyson Foods has emphasized that the recall is a precautionary measure to guarantee consumer safety. FSIS temporarily has suspended the issuance of new penalty notices for this incident and is cooperating with Hillshire to assess and enhance monitoring of production. The Texas facility involved is the only facility implicated, and no additional products in the Jimmy Dean or State Fair brands except the ones enumerated are implicated.
Food safety implications
Foreign matter contamination such as wood is a common cause of food recalls and highlights the necessity of quality control during food manufacturing. The incident also highlights the challenge of large-scale manufacturing and the benefit of taking action quickly when consumer safety is at risk. Consumers can guard against it by being aware of recalls and thoroughly checking product labels.
Purchasers have to access the FSIS website for a comprehensive list of recalled products and remain current with periodic checks. Registration of food safety agencies’ recall notices and tracking of Tyson Foods’ food safety communications will protect families from contaminated products.
Over 50 million pounds of Jimmy Dean and State Fair frozen corn dogs and sausage on a stick are voluntarily recalled as they can harbor wood. They have establishment codes “EST-582” or “P-894” and production dates ranging from March 17 through September 26, 2025. Customers need to check for these products and refrain from consuming them, report any injury, and seek refunds or replacements. Prompt action will minimize health risks and help ensure consumer safety as the authorities and the company sort out the contamination problem.
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